Someone once said -- and I don't remember who or I'd credit them -- that all-grain brewing is like a combination of baking a cake, running a science experiment, and troubleshooting a swamp cooler, all at the same time. Needless to say, there is plenty of room for problems to creep up. Sunday was just such a day.
Sunday was brew day. I had the great pleasure of having a friend over to help me brew -- his first brew. This brew was a repeat of the Special Bitter I brewed last time, tweaking the recipe a bit. Of course, while trying to show a newbie how cool brewing is, all sorts of little things had to go wrong.
The first thing to hit us was right out of the gate, at the beginning of the brew day. When mashing in, usually, I heat up my strike liquor to 177 degrees F, to mash in at a nice 153 degrees F, perfect saccharification temp. Unfortunately, I left the heat on my mash liquor, so it kept heating as I mixed it slowly with the grist. By the end, it way exceeding 177 degrees F. As a result, I ended up mashing in at 159 degrees F, pushing it for even Alpha Amylase. In a minor panic, to compensate, I had to add a bunch of cold water to get the temp back down. In doing that, though, I ended up too cold, at 149 degrees F, way down in Beta Amylase, so I then had to add boiling water to bring it back up. The result of all this: my mash temps were all over the place in the first five to ten minutes of the mash, meaning that I have no idea how sweet or dry the beer will be. Not only that, but it was one of the most watery mashes I've ever seen. Oops.
The second thing that went wrong was that I forgot to turn on the heat to my sparge liquor. I usually do this at the beginning of the mash, so that it is ready to go by the end of the mash. As mentioned above, however, the beginning of the mash was filled with wild mash temperature panic, leaving me a bit forgetful about other important steps. As a result, with 15 minutes left on the mash I realized that my sparge liquor was as cold as it was coming out of the tap, because I never turned on the heat. We ending up waiting around another 45 minutes at the end of the mash for the thing to heat up -- no big deal, but annoying. Oops.
The third thing to go wrong was after everything was done, while siphoning the beer into the fermentor. Part way through this process, the nice sanitized siphon tube tube flopped out of the fermentor and onto the dirty floor, spewing wort everywhere. I grabbed it, turned off the flow, and re-sanitized the thing. However, the sticky liquid got all over the front of the cabinets, the front of the stove, the top of the fermentor, my shoes and, of course, the floor. Again, this was not the end of the world, but still annoying. Oops.
Finally, when all was said and done, I took my original gravity (OG) reading, and it was low. I have not been low in years. In fact, I've been right on or a couple points high most of the time. Oops.
That is the whole story, really. All in all, it was one minor disaster after another -- nothing bad enough to abort the brew day, but enough to keep the day from going smoothly. And yes, we relaxed and had a homebrew at the end of the day. We needed one, that was for sure.
For those interested, here is the recipe:
7.0 lbs Pale Malt, 2-row, Marris Otter
0.25 lbs Biscuit Malt, British
0.5 lbs Crystal Malt, 60 L, British
0.5 lbs Carapils Dextrine Malt
0.125 lbs Chocolate Malt, British
2.0 oz East Kent Golding Hops, 4.2 AA, 60 minutes, 37.6 IBU
White Labs Burton Ale Yeast (WLP023)
Promash Numbers: 8.375 lbs, 5.5 gal, 1.043 OG, 80% Efficiency, 1.012 FG, 37.6 IBU, 12.4 SRM, 4.07 ABV
Update: To add insult to injury, this batch gave one of the longest lag times, between pitching the yeast and seeing air lock activity, that I've ever had for an ale. Sheesh.